A disc spring is a conical shell spring which is loaded along its
axis. Disc springs can used as single or multiple units. When stacked in multiple units
they can be stacked in series to give a low stiffness value or in parallel to give a higher stiffness value.
By varying the size and the stacking arrangements an extremely wide variation in operating parameters
can be achieved.
Parallel Stacked springs (n springs)..For a given force the spring deflection will be (1/n) x the
deflection of a single spring. The stress experienced by each spring will be 1/n the stress experienced by the single spring.
(friction must be considered when loading is constantly changing )
Series Stacked Springs (n springs)..For a given force the spring deflection will be n x the
deflection of a single spring. Each spring will experience the same stress as that for a single spring
Series & parallel Stacked springs (n series + n parallel )...For a stack of springs n in parallel and n in series. The deflection for a given force will
be the same as for one spring. The springs will only experience 1/n of the stress of one spring.
Disc Spring are generally standardized according to DIN 2092 Calculations or
DIN 2093 (dimensions /quality).
Din 2093 differentiate spring in three groups:
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Nomenclature
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Factors
The factors are calculated as follows.
For disc springs without contact surfaces (see note below) K4 = 1
| D/d | 1.5 | 1.6 | 1.7 | 1.8 | 1.9 | 2 | 2.2 | 2.4 | 2.6 | 2.8 | 3 | 3.5 | 3.6 | 3.8 | 4 |
| K1 | 0.5248 | 0.5735 | 0.6131 | 0.6455 | 0.6722 | 0.6943 | 0.7281 | 0.7518 | 0.7684 | 0.78 | 0.788 | 0.7979 | 0.7987 | 0.7995 | 0.7994 |
| K2 | 1.0982 | 1.1239 | 1.1488 | 1.1731 | 1.1967 | 1.2198 | 1.2643 | 1.307 | 1.3482 | 1.3879 | 1.4263 | 1.5178 | 1.5354 | 1.5699 | 1.6037 |
| K3 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 | 1.1776 |
Spring Force
The force at a given disc spring deflection is obtained by the formula below. This is for
springs with no contact surfaces
Spring Stresses
The stresses in a disc spring at four critical locations 1,2,3,4 see sketch for positions
are shown below _-ve values are compressive stresses and +ve values are tensile stresses)
When considering springs with contact surfaces. Use the factor K4 as calculated
below and use t' instead of t and use h = H - t'
Springs With Contact Surfaces
Some of the springs in group 2 and all of the springs in group 3 are manufactured with contact surfaces to enable better load bearing. These flats provide improved contact between springs and they also reduce the outside diameter.
A consequence of the altered
geometry is that higher forces are generated. To compensate for this undesirable effect
the thickness of the spring is reduced from t to t'. The normal ratio of t/t'
is about 94% to 96%. With this reduction the spring force at 75% deflection is about
the same as a disk spring with no contact surfaces.
A factor K4 is provided
to allow for the different operating characteristics for disc springs with contact surfaces. If the disc
spring has no contact surfaces the K4 = 1
