Roymech engineering encyclopedia

Human Related Dimensions for Engineering Design




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This page provides practical human-related dimensions commonly used when preparing engineering layouts and general design drawings. The information includes typical working heights, access dimensions, clearances, stairs, walkways and space requirements.

The values on this page include both general ergonomic design guidance and dimensions associated with particular building or machinery applications. Where a dimension is controlled by legislation, regulations or a current standard, the requirements applicable to the particular project and jurisdiction should always be confirmed.

For detailed anthropometric information including male and female 5th, 50th and 95th percentile dimensions, see anthropometric data and human body dimensions. For workspace and maintenance access, see human access space requirements.

Using Human Dimensions in Engineering Layouts

Human-related dimensions are frequently required during the early stages of equipment, machinery and plant layout. Typical applications include working heights, access routes, maintenance spaces, controls, doors, platforms, stairs and walkways.

A single dimensional value should not automatically be applied to every application. The intended users, frequency and duration of access, clothing, personal protective equipment, maintenance requirements and the purpose of the access route should all be considered.

Building access requirements and permanent means of access to machinery are also different applications. For example, building stairs may be governed by national Building Regulations, while a permanent walkway forming part of machinery may fall within the scope of BS EN ISO 14122.

General Human and Working Dimensions

The following dimensions are useful general engineering layout values. They should be treated as reference dimensions rather than universal regulatory requirements.

Dimension Typical Reference Value Design Note
Normal heel height 26 mm General anthropometric allowance
Vertical space for foot 100 mm General ergonomic reference
Stool height 650 mm Typical seating reference
Knee clearance 660 mm General layout reference; check intended user population
Table height 700 – 740 mm Typical fixed table/work surface range
Work bench height 920 – 965 mm Typical standing work reference; task-dependent
Door control / knob height 960 mm General reference; accessible controls may require additional consideration
Counter height 1020 – 1090 mm Typical standing counter reference; accessible counters may require lower provision
Instrument / control height — seated 1070 mm Legacy general reference; use anthropometric reach data for detailed design
Mirror centreline 1550 mm General standing-user reference; application-dependent
Highest convenient shelf 1830 mm General reference only; reach depends on user population

Stair Dimensions — England Building Guidance

For building stairs in England, Approved Document K distinguishes between private stairs, utility stairs and general-access stairs. Rise and going should therefore be selected according to the type of stair rather than using one universal value.

Stair Type Rise Going
Private stair 150 – 220 mm 220 – 300 mm
Utility stair 150 – 190 mm 250 – 400 mm
General-access stair 150 – 170 mm 250 – 400 mm

Approved Document K also uses the normal relationship:

2R + G = 550 to 700 mm

where R is the rise and G is the going. The complete requirements and exceptions in Approved Document K should be checked when designing a stair.

Stair Handrails and Headroom

Feature Dimension Application / Reference
Stair handrail height 900 – 1000 mm From pitch line or floor — Approved Document K
Stair headroom Minimum 2000 mm General building stair guidance — Approved Document K

Reduced headroom provisions can apply in specific circumstances such as certain loft conversions. Refer to the current Approved Document K for the complete requirements.

Door and Access Dimensions — Buildings Other Than Dwellings

Approved Document M uses the effective clear width of a door rather than simply the nominal door-leaf width. The required width depends on the direction of approach and whether the work concerns a new or existing building.

Door / Approach New Building Existing Building
Straight-on approach 800 mm 750 mm
Right-angle approach from access route at least 1500 mm wide 800 mm 750 mm
Right-angle approach from access route at least 1200 mm wide 825 mm 775 mm
External door to building used by the general public 1000 mm 775 mm

Effective clear width is measured between the relevant door stop and the obstruction on the hinge side when the door is open. Refer to Approved Document M for the precise measurement method and application requirements.

Passenger Lift Access

Feature Dimension Reference
Passenger lift door effective clear width At least 800 mm nominal Approved Document M, buildings other than dwellings

Lift car size, control arrangement and other accessibility requirements should also be considered; door width alone does not establish that a lift is suitable for a particular application.

Corridors and Passageways

For buildings other than dwellings, Approved Document M gives an unobstructed corridor or passageway width of at least 1200 mm. Where the unobstructed width is less than 1800 mm, passing places at least 1800 mm long and 1800 mm wide should be provided at reasonable intervals, for example at corridor junctions.

Feature Dimension
Minimum unobstructed corridor / passageway width 1200 mm
Passing place where corridor is less than 1800 mm wide 1800 mm wide × 1800 mm long

Wall-Mounted Switches and Controls

For accessible design in buildings other than dwellings, Approved Document M provides different mounting zones according to the type of control.

Control Type Height Above Floor
Socket outlets, telephone points and TV sockets 400 – 1000 mm
Switches for permanently wired appliances 400 – 1200 mm
Controls requiring precise hand movements 750 – 1200 mm
Simple push-button controls requiring limited dexterity Maximum 1200 mm

The appropriate requirement depends on the type and purpose of the control. These building-accessibility dimensions should not be confused with machine-control positioning, which should also consider operator reach, posture and the task being performed.

Permanent Access to Machinery

Permanent working platforms and walkways forming part of machinery require different consideration from building corridors and access routes. BS EN ISO 14122-2 provides guidance for permanent means of access to machinery.

Machinery Access Feature Dimension Design Note
Normal clear walkway width At least 800 mm BS EN ISO 14122-2
Walkway used by several people simultaneously At least 1000 mm BS EN ISO 14122-2
Occasional-use walkway under permitted restricted conditions May reduce to 600 mm Subject to the conditions and risk assessment specified by BS EN ISO 14122-2
Normal head height over machinery walkway / working platform At least 2100 mm BS EN ISO 14122-2
Local obstruction at head height Not less than 1900 mm Restricted condition requiring appropriate protective measures

The width required for a machinery access route should also consider the task, frequency and duration of use, tools and components being carried, protective clothing, the number of operators and the need to evacuate an injured person.

Fixed Ladder Rung Spacing

For fixed ladders within the scope of BS EN ISO 14122-4, the spacing between successive normal rungs should be constant and between 225 mm and 300 mm, subject to the additional requirements of the standard.

Panic Exit Bars

For panic exit devices within the scope of BS EN 1125, the horizontal bar is normally installed between 900 mm and 1100 mm above finished floor level. The manufacturer's installation instructions and applicable fire-safety requirements should also be followed.

Space Requirements

The following original RoyMech illustration provides useful visual guidance on human space and stair requirements. The dimensions shown in older illustrations should be checked against the current requirements applicable to the project before being used for detailed design.

Human space requirements and stair access dimensions

Human Dimensions and Anthropometry

The dimensions above should not be confused with population-based anthropometric data. Where equipment is designed around the physical dimensions of operators, suitable percentile data should be selected for the intended user population.

RoyMech provides male and female 5th, 50th and 95th percentile data for height, eye and shoulder position, seated dimensions, hand and foot size, body breadth and reach on the Anthropometric Data and Human Body Dimensions page.

Designing for the average person is rarely sufficient. Smaller users may govern reach requirements, while larger users may govern clearance and access requirements.

Engineering Design Considerations

Human-related dimensions should be selected according to the function being designed. Normal operation, inspection, maintenance, component removal and emergency access may each require different space.

Frequency and duration are important engineering considerations. A location used continuously or repeatedly during a working shift may require different ergonomic provision from an access point used only occasionally. However, infrequent use does not automatically justify reducing a mandatory safety or access requirement.

Clothing, footwear, gloves, helmets, respirators and other personal protective equipment can increase the required working envelope and may reduce reach, mobility or dexterity.

Human-factors guidance should be considered alongside safety, security, maintainability and operational requirements. Mandatory requirements should be distinguished from recommendations and general ergonomic guidance, and the applicable regulations and standards should be confirmed for the particular application and jurisdiction.

References and Standards

  • UK Building Regulations — Approved Document K: Protection from falling, collision and impact.
  • UK Building Regulations — Approved Document M: Access to and use of buildings.
  • BS EN ISO 14122-2 — Safety of machinery — Permanent means of access to machinery — Working platforms and walkways.
  • BS EN ISO 14122-4 — Safety of machinery — Permanent means of access to machinery — Fixed ladders.
  • BS EN 1125 — Building hardware — Panic exit devices operated by a horizontal bar.

Related Human Factors Information

Engineering Drawing Information