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Bolt Ultimate Loads, Proof Loads and Torque Values




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This page provides engineering data for bolt torque, tensile load and proof load calculations for metric fasteners based on ISO 898-1. It is used for estimating tightening torque and preload in bolted joint design.

See also: Fastener engineering tables and design data

Bolt Load, Proof Load and Torque Data

In accordance with BS EN ISO 898-1 : 1999

Important: These torque values are approximate and should only be used as a guide. Actual tightening torque depends on lubrication, surface finish and friction conditions.

The table below provides approximate tensile loads, proof loads and torque values for metric bolts of different strength grades based on ISO 898-1.

Note: Torque-based tightening is highly sensitive to friction variation, which can introduce errors of ±25% or more in preload.

- FASTENER SIZE
- M6 M8 M10 M12 M14 M16 M20 M22 M24 M30 M36
Pitch mm 1.0 1.25 1.50 1.75 2.0 2.0 2.5 2.5 3.0 3.5 4.0
Stress Area mm2 20.1 36.6 58 84.3 115 157 245 303 353 561 817
 
- GRADE - - - - - - - - - - -
Minimum
Tensile
Load (kN)
4,6 8,04 14,6 28,2 33,7 46 62,8 98 121 141 224 327
8,8 16,1 29,2 46,4 67,4 92 125 203 252 293 466 678
10,9 20,9 38,1 60,3 87,7 120 168 255 315 367 583 850
12,9 24,5 44,6 70,8 103 140 192 299 370 431 684 997
 
Proof
Loads
(kN)
4,6 4,52 8,24 13 19 25,9 35,3 55,1 68,2 79,4 126 184
8,8 11,6 21,2 33,7 48,9 66,7 91 147 182 212 337 490
10,9 16,7 30,4 48,1 70 95,5 130 203 212 293 466 678
12,9 19,5 35,5 56,3 81,8 112 152 238 294 342 544 792
 
Maximum
Torque Nm
4,6 4,6104 11,2064 22,1 38,76 61,642 96,016 187,34 255,068 323,952 642,6 1126,08
8,8 11,832 28,832 57,29 99,756 158,746 247,52 499,8 680,68 864,96 1718,7 2998,8
10,9 17,034 41,344 81,77 142,8 227,29 353,6 690,2 792,88 1195,44 2376,6 4149,36
12,9 19,89 48,28 95,71 166,872 266,56 413,44 809,2 1099,56 1395,36 2774,4 4847,04

Related RoyMech Bolt Load Calculators

Use these calculators for practical bolt load, preload and tightening calculations.

Calculator Use
Bolted Joint and Fastener Calculators Main hub for RoyMech bolt and fastener calculation tools.
Bolt Preload Calculator Estimate preload from tightening torque, bolt diameter and nut factor.
Bolt Tightening Torque Calculator Calculate tightening torque from a target bolt preload.
Bolt Proof Load Calculator Calculate proof load from proof stress and tensile stress area.
Bolt Tensile Stress Calculator Calculate tensile stress in a bolt from axial load.
Bolt Combined Stress Calculator Check combined tensile and shear stress using the Von Mises method.

Bolt Load Definitions

  • Stress Area: Effective area used for strength calculations
  • Proof Load: Maximum load without permanent deformation
  • Tensile Load: Maximum load before failure
  • Torque: Tightening moment applied to the bolt

Bolt Torque Calculation

Bolt torque is estimated using:

Torque = K × Fm × d

Where:
K = friction factor (typically 0.2)
Fm = bolt preload (≈ 0.85 × proof load)
d = nominal diameter (m)

Note: Torque-based tightening is highly sensitive to friction variation and can introduce errors of ±25% or more in preload.



Applications of Bolt Load and Torque Data

  • Bolt tightening and assembly procedures
  • Structural and mechanical joint design
  • Preload and clamping force calculations
  • Maintenance and repair operations
  • General engineering and construction

Advantages of Using Torque Tables

  • Quick estimation of tightening torque
  • Supports safe bolt loading
  • Reduces risk of under or over tightening
  • Based on recognised standards
  • Easy reference for engineers and technicians

Limitations of Torque Tables

  • Values are approximate only
  • Friction conditions can vary widely
  • Does not account for lubrication differences
  • Accuracy depends on correct preload assumptions
  • Not suitable for critical high-precision joints

Frequently Asked Questions

How is bolt torque calculated?

Bolt torque is calculated using Torque = K × Fₘ × d, where K is a friction factor, Fₘ is preload and d is bolt diameter.

What is proof load?

Proof load is the maximum load a bolt can sustain without permanent deformation.

What is ultimate tensile load?

Ultimate tensile load is the maximum load a bolt can carry before failure.

Why are torque values approximate?

Torque values depend heavily on friction, lubrication and surface conditions, which vary in practice.

What does bolt grade 8.8 mean?

It indicates tensile strength and yield strength properties according to ISO standards.

Should torque tables be used for critical joints?

No, more accurate methods such as tension measurement or controlled tightening should be used.


See Also

See also: Fastener engineering tables and design data



Relevant Links
  1. Tribology -ABC..Very useful calculator for calculating the torque for any screw
  2. Tohnichi -Screw Torque..Download with Lots of relevant information , equations and tables