Roymech engineering encyclopedia

Bolt Bearing Stress Calculator




Solid Print 3D


Use this bolt bearing stress calculator to calculate the compressive bearing stress between a bolt and a connected plate. The calculator uses applied force, bolt diameter, plate thickness, allowable bearing stress and safety factor to estimate utilisation and pass/fail result.

What does this calculator do?

This calculator estimates the average bearing stress in a bolted joint where a bolt presses against the side of a hole in a connected plate or lug.

The calculator provides:

  • projected bearing area
  • bearing stress in the plate
  • design allowable bearing stress
  • utilisation percentage
  • pass/fail result
  • worked calculations

Bearing stress is only one possible bolted joint failure mode. Bolt shear, plate edge shear, tear-out, tensile stress, preload and fatigue may also need to be checked.

Engineering note: This calculator is intended for preliminary engineering calculations and educational use. It checks average bolt bearing stress only. Final bolted joint design should be checked against the relevant design standard, bolt grade, plate material, hole clearance, edge distance, fatigue requirements and safety factors.

How to Use the Calculator

  1. Enter the applied force, F. This is the force transferred between the bolt and the connected plate.
  2. Select the force unit. The force may be entered in newtons or kilonewtons.
  3. Enter the bolt diameter, d. This is normally the nominal bolt diameter or the diameter bearing against the plate.
  4. Enter the plate thickness, t. This is the thickness of the connected plate or lug being checked in bearing.
  5. Enter the allowable bearing stress. This should be based on the plate material, design method and safety requirements.
  6. Enter the safety factor. The calculator divides the allowable bearing stress by the safety factor to obtain the design allowable stress.
  7. Click calculate. The calculator gives bearing area, bearing stress, utilisation and pass/fail result.

Bolt Bearing Stress Diagram

Bolt bearing stress calculator diagram showing a bolt bearing against a plate with force F, bolt diameter d and plate thickness t
Bolt bearing stress between a bolt and connected plate.

Formulae Used

Projected bearing area:

Ab = dt

Bearing stress:

σc = Fdt

Design allowable bearing stress:

σdesign = σallowSF

Utilisation:

Utilisation = σcσdesign × 100%

Variables

Symbol Description Units
F Applied force N
d Bolt diameter mm
t Plate thickness mm
Ab Projected bearing area mm²
σc Bearing compressive stress N/mm²
σallow Allowable bearing stress N/mm²
SF Safety factor -

Calculator Inputs

Results

Enter the bolted joint details, then click calculate.

Understanding the Results

Result Meaning
Projected bearing area The approximate contact area used for bearing stress, calculated from bolt diameter multiplied by plate thickness.
Bearing stress The average compressive stress between the bolt and the connected plate.
Design allowable stress The allowable bearing stress divided by the selected safety factor.
Utilisation The calculated bearing stress divided by the design allowable stress. A value below 100% passes this simplified check.

Calculator Limitations

This calculator checks average bearing stress between a bolt and plate. It does not check all possible bolted joint failure modes.

This Calculator Includes This Calculator Does Not Include
Projected bearing area Bolt shear stress
Average bearing stress Plate edge shear or tear-out
Utilisation against selected allowable bearing stress Bolt tensile stress
Safety factor adjustment Thread stripping or nut failure
Simple plate or lug bearing check Fatigue, preload, friction-grip behaviour or joint slip

For bolt shear stress, use the Bolt Shear Stress Calculator.

For plate edge shear, use the Bolt Plate Shear Calculator.

Bolt Bearing Stress Calculation Notes

Bolt bearing stress is calculated using the projected area of contact between the bolt and plate. This projected area is commonly taken as the bolt diameter multiplied by the plate thickness.

The bearing stress calculation is useful for checking whether the connected plate, bracket, lug or clevis may be overstressed around the bolt hole.

A complete bolted joint check may also need to consider bolt shear, bolt tension, plate shear-out, edge distance, hole clearance, preload, fatigue and joint slip.

For further bolted joint theory, see the RoyMech reference page: Bolted Joint Design and Calculations.

For the full calculator section, see: Bolted Joint Calculators.

Bolt Bearing Stress Calculator FAQ

How do you calculate bolt bearing stress?

Bolt bearing stress is calculated by dividing the applied force by the projected bearing area between the bolt and plate:

σc = Fdt

where F is the applied force, d is the bolt diameter and t is the plate thickness.

What is bearing stress in a bolted joint?

Bearing stress is the local compressive stress between the side of the bolt and the connected plate or lug.

Why is bolt bearing stress important?

A bolt may be strong enough in shear, but the connected plate can still fail locally by excessive bearing stress around the bolt hole.

What area is used for bolt bearing stress?

The projected bearing area is commonly calculated as the bolt diameter multiplied by the plate thickness:

Ab = dt

Does this calculator check bolt shear?

No. This calculator checks bearing stress only. Bolt shear stress should be checked separately.

Can this calculator be used for final design?

This calculator is intended for preliminary engineering calculations and educational use. Final bolted joint design should be checked against the relevant design standard, bolt grade, plate material, edge distance, fatigue requirements and safety factors.