Roymech engineering encyclopedia

Mohrs Circle – Principal Stress and Stress Transformation


Mohr's circle is a graphical representation of the transformation of normal and shear stress as the orientation of a plane through a stressed point is changed. It provides a convenient method of determining principal stresses, maximum shear stress and the stresses acting on an inclined plane.

Need help choosing a mechanics or stress analysis method? See the Mechanics and Stress Analysis Guide for guidance on forces, motion, loading, stress, strain, yielding, buckling, pressure vessels, rotating components, torsion and plate analysis.

Although the same results can be obtained directly from the stress transformation equations, Mohr's circle remains useful for visualising the relationship between stress components and plane orientation.

Contents


Plane Stress

For a plane-stress condition in the x-y plane, the non-zero stress components may be:

  • σx – normal stress acting on the x face;
  • σy – normal stress acting on the y face;
  • τxy and τyx – complementary shear stresses.

The out-of-plane stress components are zero:

σz = τxz = τyz = 0

For an ordinary stress element in static equilibrium, moment equilibrium requires the complementary shear stresses to have equal magnitude:

τxy = τyx

Plane stress element showing normal and complementary shear stresses

As the orientation of the element is changed, the normal and shear stress components acting on its faces change. At particular orientations the shear stress becomes zero. The normal stresses acting on those planes are the principal stresses.

Rotated plane stress element showing principal stress orientation

Principal Stress Ordering

For a general three-dimensional stress state the principal stresses are conventionally ordered:

σ1 ≥ σ2 ≥ σ3

For plane stress, one principal stress is the zero out-of-plane stress. The two in-plane principal stresses must therefore be considered together with zero before assigning the ordered labels σ1, σ2 and σ3.

Important: For plane stress it is not always correct to call the zero out-of-plane stress σ3. If both in-plane principal stresses are compressive, zero is the largest principal stress and is therefore σ1 under the usual ordering convention.

Stress and Sign Convention

Normal tensile stress is taken as positive and compressive stress as negative on this page.

Shear-stress sign conventions used with Mohr's circle vary between engineering texts. In particular, some conventions plot positive shear upward on the Mohr diagram while others plot it downward.

Mohr's circle convention: The equations below use a consistent tensor stress-transformation convention. When using a graphical Mohr-circle construction from another reference, check its stated shear sign convention before transferring angles or shear directions directly.

Constructing Mohr's Circle

For a plane stress state defined by σx, σy and τxy, the centre of Mohr's circle lies on the normal-stress axis at:

σavg = σx + σy 2

The radius of the circle is:

R = σx − σy 2 2 + τ xy 2

The equation of the circle is therefore:

σ − σavg 2 + τ2 = R2

Typical Mohr's circle showing principal stresses and shear stress

The intersections of the circle with the normal-stress axis correspond to the two in-plane principal stresses. The top and bottom of the circle represent the maximum magnitude of in-plane shear stress.

Examples of Mohr's circles for different stress states are shown below.

Mohr's circles for several common plane stress conditions


Principal Stresses

The two in-plane principal stresses are:

σ 1,2 = σx + σy 2 ± σx − σy 2 2 + τ xy 2

Equivalently:

σmax,in-plane = σavg + R
σmin,in-plane = σavg − R

The shear stress on the principal planes is zero.


Maximum Shear Stress

For the plane stress transformation, the maximum in-plane shear-stress magnitude is equal to the radius of Mohr's circle:

τmax,in-plane = R

Therefore:

τmax,in-plane = σx − σy 2 2 + τ xy 2

The normal stress acting on these maximum in-plane shear planes is:

σ = σavg = σx + σy 2
Plane stress versus absolute maximum shear: The radius of the two-dimensional Mohr circle gives the maximum in-plane shear stress. For a plane-stress problem the out-of-plane principal stress is zero, and this must also be included when determining the absolute maximum shear stress in three dimensions.

After ordering all three principal stresses:

σ1 ≥ σ2 ≥ σ3

the absolute maximum shear stress is:

τmax,absolute = σ1 − σ3 2

Plane Stress Transformation

Consider axes x'-y' rotated counterclockwise through an angle θ from the original x-y axes.

Rotated plane element used to derive the plane stress transformation equations

The original derivation considers the forces acting on an inclined elemental plane. If its area is Aθ, its projected areas are:

Ax = Aθ cosθ
Ay = Aθ sinθ

Force equilibrium on an inclined plane in a plane stress element

The following trigonometric identities are useful:

cosθ 2 = 1 + cos2θ 2
sinθ 2 = 1 − cos2θ 2
sinθ cosθ = sin2θ 2

Applying force equilibrium and simplifying gives the plane-stress transformation equations:

σx′ = σx + σy 2 + σx − σy 2 cos2θ + τxy sin2θ σy′ = σx + σy 2 − σx − σy 2 cos2θ − τxy sin2θ τx′y′ = − σx − σy 2 sin2θ + τxy cos2θ

Original RoyMech plane stress transformation derivation

Original RoyMech stress transformation derivation using double-angle relationships

Why Mohr's circle uses twice the physical angle: The stress-transformation equations contain cos(2θ) and sin(2θ). A physical rotation of the plane by θ therefore corresponds to a movement of 2θ around Mohr's circle.

Principal Plane Orientation

The principal planes occur where the transformed shear stress is zero:

τx′y′ = 0

Therefore:

tan 2 θp = 2 τxy σx − σy

The two principal planes are perpendicular to one another in the physical element. On Mohr's circle their corresponding points are separated by 180°.

Principal plane orientations for a plane stress state

Calculation note: When determining the principal angle numerically, a two-argument arctangent function is preferable to a simple inverse tangent because it preserves the correct quadrant:
2 θp = atan2 2 τxy , σx − σy

The planes of maximum in-plane shear are oriented 45° from the principal planes:

θs = θp ± 45°

Three-Dimensional Mohr's Circles

A general three-dimensional stress state has three principal stresses:

σ1 ≥ σ2 ≥ σ3

Three-dimensional element showing three mutually perpendicular principal stresses

Three Mohr circles can be drawn, corresponding to the principal-stress pairs:

  • σ1 and σ2;
  • σ2 and σ3;
  • σ1 and σ3.

Three-dimensional Mohr circles for three principal stresses

The centres of the three circles are:

C12 = σ1 + σ2 2
C23 = σ2 + σ3 2
C13 = σ1 + σ3 2

Their radii are:

R12 = σ1 − σ2 2
R23 = σ2 − σ3 2
R13 = σ1 − σ3 2

The largest circle is the σ1-σ3 circle, and its radius gives the absolute maximum shear stress:

τmax = σ1 − σ3 2

A plane-stress condition is therefore a special three-dimensional case in which one of the three principal stresses is zero.


Combined Loading of a Shaft

A common engineering application of Mohr's circle is a shaft subjected to a combination of axial load, bending moment and torque.

Mohr's circle for a shaft subjected to combined direct stress, bending and torsion

At a point on the shaft surface, the axial and bending stresses combine to give a longitudinal normal stress:

σx = σaxial + σbending

For a circular shaft:

σaxial = F A σbending = My I

The torque produces torsional shear stress:

τ = Tr J

At a free surface where there is no radial normal stress, this produces the common plane-stress state:

σx = σaxial + σbending , σy = 0 , τxy = Tr J

The principal stresses and maximum shear stress can then be obtained directly from Mohr's circle or from the equations given above.

For ductile-material design, the resulting multiaxial stress state can subsequently be assessed using the Tresca or von Mises yield criteria.


Related RoyMech Mechanics References

Other Mechanics References

External Mohr's Circle References

  1. Tech.Plym – Mohr's Circle – lecture notes including three-dimensional Mohr's circle.
  2. eFunda – Mohr's Circle – engineering reference on Mohr's circle and stress transformation.
  3. Solid Mechanics – Wikibooks – general solid-mechanics reference.
  4. Solid Mechanics: Stress – Mohr's Circle for Plane Stress – detailed reference on plane-stress Mohr's circle.


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